banner

IML Solution

New Products

LIDS IML Solution
  • IML Spoon Lid
    80mm IML Spoon Lid Auto-Production System On Show ChinaPlas2019
    Production Video of SWITEK IML Spoon Lids Automation System The High Lights of SWITEK IML Spoon Lids Automation System On Show ChinaPlas 2019 1. Labor Reduction The new IML Spoon Lids Automation System on Show Chinaplas 2019 include the Lids IML unit, Spoon feeding unit, CCD Inspection unit, Spoon Auto-Assemble Unit, and articulated robot carton auto-loading unit. Which means that the system will have the work of in mold labeling, spoon assembly, quality inspection and loading done automatically. As you know, the labor cost is the major one in the IML lids production process but with least efficiency.  2. Efficient With a cycle time < 8 s, an eight cavities 80mm lids IML system are expected to product more than 80,000 pcs of IML lids daily. A lid with a 80mm diameter is one of the most popular lid for the cups of Yoghurt, Ice cream etc.  3. A Show of Turn-key IML Automation Solution At Booth No. 12.1R21, you'll have an overview of the cutting edge injection molding automation solution. From this system you'll have a better understanding of:      a. The up to date IML solution presented by SWITEK.     b. The up to date injection molding technology presented by Sumitomo Demag.     c. The up to date thin wall mold design and manufacturing technology presented by Yizumi.     d. The up to date CCD inspection technology application.      e. The reliable IML label producers in China.      f. The opportunity to meet your new package supplier in China.      g. And suppliers of other accessories for injection molding automation system.  Why Will Switek Choose To Exhibit A Spoon Lids Automation System In Chinaplas 2019 We choose to exhibit an IML spoon lids automation system  because:      a. Spoon lids is the trends  in the cold drink package design and the IML spoon lid will help to high light the image of the cold drink          brand to help the consumer to remember it.      b. Spoon lids production is a labor intensive process  with the least efficiency, but the labor cost is in creasing even in China. Any         reduction of the man hour will help the lids producer to reduce the production cost dramatically and increase their           competitiveness significantly in the market.      c. As a food package, to have the spoon and lids assembled automatically will help to reduce the risk of send-hand pollution to          ensure the food safety.  Why Is Switek IML Solution Competitive In China Our IML System is competitive because:      a. Diversification of IML solutions available: Since the first IML system put on market in 2009, SWITEK R&D team have         finished the design of IML system for bucket up to 20L, lids, cups, bowls, box etc. The labeling technique include flat labeling,          flat dual side labeling, round wrap labeling, 3 face labeling, 5 face labeling etc.       b. Experienced Service Team: We have English speaking engineers of more than 5 years' experience in the installation and           training of IML system to provide you on site service and online technical support.      c. Strict Quality Control Policy:         -> We believe that PDCA is very important to ensure the quality of an IML system and must be followed strictly from the              very beginning of the frame work design.         -> We believe that a reliable IML system could be only assembled in a clean and well organized workshop         -> We insisted that each component of the IML system must be well inspected before assembly.          -> Our experience told us that we must check the program of the IML system again and again before any trial running. Eager to know more about SWITEK IML or SWITEK Automation? Please  send us an e-mail or visit our booth at 12.1R21, you'll have a thorough understanding SWITEK automation, the ambitious injection automation service provider in the dynamic China. ChinaPlas 2019, we will be waiting for you. 
  • Ice Cream Bucket Lids IML Injection
    8 Cavities Baxy Ice Cream Bucket Lids IML Solution With CCD
    The Features of 8 Cavities Baxy Ice Cream Bucket Lids IML Solutions With CCD Inspection SWITEK 8 cavities IML lids with CCD is a project designed for Baxy ice cream. Baxy requested that the lids must be CCD inspected after IML injection before spoon assembly. With these request, the R&D team of SWITEK designed the IML system with CCD inspection.  1. Custom designed IML system SW832 for lids. Economic and efficient.  2. 8 Cavities design, maximize the productivity of the injection molding machine. 3. Optimized CCD inspection process, higher efficiency and lower misjudging rate.  4. Modular design, easy migration for different products with minimized injection equipment purchasing cost.  About IML Robot SW832 In SWITEK 8 Cavities Baxy Ice Cream Bucket Lids IML System With CCD SW832 is an IML robot designed for the production of LIDS for ice cream bucket, snack box etc. The framework of of the IML robot is designed for injection molding machine 150~300T. As a custom made IML robot, it has the advantages below:  1. Compact design, save your valued floor space. As the height of the lids is much lower than the buckets, the framework of the IML lids robot SW832 is much smaller than the multi functioned IML robot.  2. Economic. The magazine and the EOAT for lids label feeding is much simpler than the label feeding system of a robot for buckets. The magazine of the lids IML robot could be a static one, which the cost is much lower than the magazine system of an IML robot for bucket, which usually with a servo motor or cylinder driven system.  3. Flexible: With modular design, it's easy to make the IML robot multi-functional for different lids IML production by replacing the magazine and EOAT of the IML robot. The function units such as servo motor driven label feeding system, stacking units are optional according to the production requirements.  The Configuration of SWITEK 8 Cavities IML Lids Solution For BAXY Ice Cream Bucket Lids With CCD Inspection.  1. Injection Molding Machine: 250T high speed injection molding machine.  2. Mold: 8 Cavities lids injection molding machine.  3. IML Robot: SWITEK IML Robot for lids SW832.  4. Inspection Unit: CCD Inspection System.  5. Cycle Time: 6s The Production Video Of SWITEK 8 Cavities BAXY Ice Cream Cups Lids IML Solution With CCD Inspection
  • Cups' Lids
    IML Robot, 12 Cavities BAXY Ice Cream Cups Lids IML Solution, Get Quotation Now
    About SWITEK 12 Cavities Lids IML Robot For Baxy Ice Cream Cups BAXY,  one of the best ice cream brand around the world, originated in 1932 in San Francisco and entered China market in 1990 s won its success in China immediately with its tasty ice cream products. It will now sell millions of cups ice cream in China each year which make the production of the ice cream cups lids a profitable business. SWITEK 12 Cavities Lids IML Robot is a custom made IML Robot designed for the production of IML lids economically and efficiently.  The Specification And Function Units of SWITEK IML Robot For Lids Item Number: SW830 Recommended IMM: 200~320T Dry Cycle Time: 2.5s Advantages:  1. Easy Upgrading: With modular design, its easy to upgrade it for the production of other products when there's a changing of the market. It'll help to reduce the facility purchasing cost.  2. Economic: Custom made for the production of lids only, it'll help to simplify the design of the IML robot and reduce the production cost of the system.  3. Easy Maintenance: As a custom made IML Robot, the structure and program had been well optimized when installed. It'll make the maintenance of the system an easy task to reduce the operation cost.  The Line Graph of SWITEK IML Robot for Lids SW830 The Specification of SWITEK IML Robot SW830 Model # X1 X2  Y Z L W A B H HS SW830 90 90 500 1700 2510 1700 1300 2180 1770 HS The Functional Units Of SWITEK IML Robot SW830 1. IML Robot: It's the core of the IML system which include the main arm, the control system, the static system, the frame. Which is the indispensable part of the IML robot.  2. The Magazine: It's an independent function unit of IML robot which is replaceable for different products. For IML lids production we usually choose a static magazine to reduce the production cost; for cups or other containers a servo driven or cylinder driven magazine is recommended.  3. The Stacking Unit: It's an optional unit. You can have this unit if you want the finished products well stacked on the conveyor or without it to have the finished products a free dropping into the container below the mold.  4. Conveyor: It's an optional unit. With it you can have the finished products well stacked and ready for packing to increase the packing efficiency.  The Configuration of SWITEK 12 Cavities IML Lids Solutions for BAXY Ice Cream Cups 1. Injection Molding Machine: 270T high speed injection molding machine.  2. Mold: 12 Cavities lids injection molding machine.  3. IML Robot: SWITEK IML Robot for lids SW830 4. Cycle Time: 10s.  The Production Video of SWITEK 12 Cavities BAXY Ice Cream Cups Lids IML Solution
  • IML Side Entry System
    4 Cavities Snack Box Lids Side Entry IML Solution
    Characteristic of 4 Cavities Snack Box Lids Side Entry IML Solution  1. Easy for upgrading: For your convenience of multi products IML production wiith the same system, SWITEK side entry 4 cavities snack box lids IML solution adopted a modular design structure. It's convenient to replace the  magazine and EOAT for new products production.  2. High efficiency: SWITEK side entry  4 cavities snack box Lids IML solution will finish the cycle of label picking, insertion, product picking and stacking in about 6 s.  3. Easy maintenance: All the key components such as servo motor, rail, drag etc are world renowned and available around you for replacement.   Measurement of the Snack Box Lids The layout of the mold The specification of the mold MODEL   Cavity Mold Base Cavity & Core Guarantee Mold Life (Short) Hardening Process Injection Way The specification of the injection molding machine MODEL   Screw Diameter Shot Weight Screw Speed (Normal) Screw Speed (Max) Clamping Force (kN) Opening Stroke (mm) Platen Size (mm) Mold Thickness (Min.-Max.) Dimensions (L x W x H) The specification of the robot MODEL SW830 Recommended IMM (Ton) 200~300 Traverse Stroke(mm) 1700 Vertical Stroke(mm) 800 Crosswise Stroke(mm) 40/40 Traverse Drive  4 Axial AC servo Take Out Time(Sec) / Dry Cycle Time(Sec) / Power(KVA)/(Phs) / Working Pressure(kgf/cm^2) 5~7 Air Consumption(NL/cycle) 1.8 Max Load (kg) 15 Net Weight(kg) / Gross Weight(kg) / Size (L x W x H) mm 2370x1300x1820 Video of side entry 8 Cavities Ice Cream Cups Lids IML Solution 
  • IML Side Entry System
    8 Cavities Ice Cream Cups Lids Side Entry IML Solution
    Characteristic of 8 Cavities Ice Cream  Cups Lids Side Entry IML Solution  1. Easy for upgrading: For your convenience of multi products IML production wiith the same system, SWITEK side entry 8 cavities ice cream cups lids IML solution adopted a modular design structure. It's convenient to replace the  magazine and EOAT for new products production.  2. High efficiency: SWITEK side entry  8 cavities ice cream cups Lids IML solution will finish the cycle of label picking, insertion, product picking and stacking in about 7.8 s.  3. Easy maintenance: All the key components such as servo motor, slide, drag etc are world renowned and available around you for replacement.   Measurement of the Ice Cream Cups Lids The layout of the mold The specification of the mold MODEL   Cavity Mold Base Cavity & Core Guarantee Mold Life (Short) Hardening Process Injection Way The specification of the injection molding machine MODEL   Screw Diameter Shot Weight Screw Speed (Normal) Screw Speed (Max) Clamping Force (kN) Opening Stroke (mm) Platen Size (mm) Mold Thickness (Min.-Max.) Dimensions (L x W x H) The specification of the robot MODEL SW833 Recommended IMM (Ton) 200~300 Traverse Stroke(mm) 1700 Vertical Stroke(mm) 800 Crosswise Stroke(mm) 40/40 Traverse Drive  3 Axial AC servo Take Out Time(Sec) / Dry Cycle Time(Sec) / Power(KVA)/(Phs) / Working Pressure(kgf/cm^2) 5~7 Air Consumption(NL/cycle) 1.8 Max Load (kg) 15 Net Weight(kg) / Gross Weight(kg) / Size (L x W x H) mm 2370x1300x1820 Video of side entry 8 Cavities Ice Cream Cups Lids IML Solution 
  • IML Side Entry System
    4 Cavities 1L Bucket Lids Side Entry IML Solution
    Characteristic of 4 Cavities 1L Buckets Lids Side Entry IML Solution  1. Easy for upgrading: For your convenience of multi products IML production wiith the same system, SWITEK side entry 4 cavities 1L buckets lids IML solution adopted a modular design structure. It's convenient to replace the  magazine and EOAT for new products production.  2. High efficiency: SWITEK side entry  4 cavities 1L Bucket Lids IML solution will finish the cycle of label picking, insertion, product picking and stacking in about 4 s.  3. Easy maintenance: All the key components such as servo motor, slide, drag etc are world renowned and available around you for replacement.   Measurement of the 1L Bucket Lids The layout of the mold The specification of the mold MODEL   Cavity Mold Base Cavity & Core Guarantee Mold Life (Short) Hardening Process Injection Way The specification of the injection molding machine MODEL   Screw Diameter Shot Weight Screw Speed (Normal) Screw Speed (Max) Clamping Force (kN) Opening Stroke (mm) Platen Size (mm) Mold Thickness (Min.-Max.) Dimensions (L x W x H) The specification of the robot MODEL SW832 Recommended IMM (Ton) 200~300 Traverse Stroke(mm) 1700 Vertical Stroke(mm) 800 Crosswise Stroke(mm) 40/40 Traverse Drive  3 Axial AC servo Take Out Time(Sec) / Dry Cycle Time(Sec) / Power(KVA)/(Phs) / Working Pressure(kgf/cm^2) 5~7 Air Consumption(NL/cycle) 1.8 Max Load (kg) 15 Net Weight(kg) / Gross Weight(kg) / Size (L x W x H) mm 2370x1300x1820 Video of side entry 4 Cavities 1L Buckets Lids IML Solution 
    A total of

    1

    pages

TURN-KEY IML SOLUTION SINCE 2009

Friendly Links :

immrobot

© Copyright: 2019 SWITEK TECHNOLOGY AUTOMATION CO., LTD.All Rights Reserved.

Chat now

Live Chat

    Email us the model # of your IMM, 3D drawing of your mold and the picture of your products for an instant quotation.